BLE Devices Case Study

Bluetooth Asset Management

Efficiently track and manage large numbers of assets in industrial and logistical environments using Bluetooth beacons.

Overview

Enhance asset visibility and streamline inventory management for unpowered assets such as tools, medical equipment, dollies, and cages:

Improve asset utilization and reduce loss.
Automate inventory tracking and management.
Ensure real-time visibility of asset location and status.

The Problem

Managing a large volume of unpowered assets in industrial and logistical settings can be challenging. Common issues include:

Difficulty in locating assets when needed, leading to delays and inefficiencies.
High risk of asset loss or theft due to lack of visibility.
Time-consuming and error-prone manual inventory processes.
Inadequate tracking of asset utilization and maintenance status.

Pain Points

Difficulty Locating Assets

Assets such as tools, medical equipment, airport dollies, and warehouse cages are often scattered across multiple large sites and facilities, making it challenging to locate them quickly when needed.

Asset Loss and Theft

High risk of assets being misplaced or stolen due to lack of real-time visibility and monitoring.

Inefficient Inventory Management

Manual inventory processes are time-consuming and prone to errors, leading to inaccurate records and inventory discrepancies.

Underutilized Assets

Inadequate tracking leads to assets not being fully utilized, resulting in inefficiencies and higher operational costs.

Delayed Maintenance

Difficulty in keeping track of maintenance schedules and asset conditions, leading to unexpected breakdowns and increased downtime.

Lack of Real-Time Data

Limited real-time data on asset location and status hinders effective decision-making and quick response to operational needs.

Complex Tracking Environments

Industrial and logistical environments are often large and complex, with multiple locations, floors or sections, making asset tracking challenging without automated solutions.

Unauthorized Asset Movement

Lack of monitoring for unauthorized asset movement within or outside designated areas, leading to potential security breaches. No chain of custody for assets.

High Labor Costs

Significant labor resources required for manual tracking, locating, and managing assets, increasing operational costs.

Poor Resource Allocation

Inability to track and analyze asset usage patterns results in inefficient allocation and underutilization of resources.

Lack of Historical Data

Absence of detailed location history and usage data makes it difficult to analyze trends and optimize asset management strategies.

Compliance and Reporting Issues

Difficulty in maintaining accurate records and compliance with industry regulations, auditing and internal policies due to manual tracking systems.

figure 01 bluetooth tracking beacons

The Solution

Blackhawk.io offers a comprehensive industrial asset tracking and management solution using Bluetooth beacons, designed to address these challenges:

Rugged, Long-Life Bluetooth Beacons

Attach Bluetooth beacons to unpowered assets for real-time tracking and location updates. We offer a range of BLE beacons in various sizes, with battery life options ranging from 3 years to 20 years.

Proximity Detection

Utilize our range of Bluetooth gateways to detect asset proximity and update location data automatically. This range includes fixed gateways, battery-powered mobile gateways, vehicle telematics gateways, handheld scanners and mobile devices (smartphones).

Automated Inventory Management

Streamline inventory processes with automated tracking and real-time movement updates.

BYOD and Mobile Integration

Access asset location and status information via mobile devices for on-the-go visibility.

Alerts and Notifications

Receive alerts for asset movement, unauthorized access, or when assets leave designated areas.

Data Analytics

Generate detailed reports on asset utilization, location history, and inventory status for better decision-making.

Maintenance Tracking

Monitor maintenance schedules and update asset status to ensure timely servicing and compliance.

The Advantages of Blackhawk’s Bluetooth solution:

Simple Installation: Blackhawk BLE beacons are easy to install and require minimal technical expertise, allowing for quick deployment across various assets.

Flexibility in Tagging: Their small size and range of forms (coin, puck, slim card, etc) make them suitable for a wide array of assets, from small tools to large machinery.

Low Initial Investment: BLE beacons are generally more affordable compared to other tracking technologies.

Reduced Operational Costs: Long battery life and low maintenance requirements of BLE beacons decrease ongoing operational expenses.

Adaptable to Business Growth: The system can easily scale up to accommodate an increasing number of assets and expanded operational areas.

Diverse Asset Compatibility: Suitable for tracking a wide variety of assets, enhancing inventory management capabilities.

Real-Time Asset Location: Quick identification of asset locations leads to better utilization and reduced downtime.

Streamlined Inventory Management: Automated tracking simplifies inventory audits and reduces the likelihood of asset misplacement or loss.

Theft Deterrence and Recovery: Enhanced visibility and tracking features act as a deterrent to theft and facilitate recovery of stolen assets.

Compliance Tracking: Easier to monitor and ensure compliance with company policies and regulatory standards regarding asset usage and maintenance.

Actionable Insights: Analysis of asset movement and usage patterns can inform strategic business decisions.

Predictive Maintenance: Data from beacons can trigger maintenance alerts, preventing breakdowns and extending asset life.

Visibility to Customers: In sectors like equipment hire, construction or logistics, providing customers or partners with real-time visibility of assets enhances customer experiences and co-operation.

Accurate Billing: Improved tracking of asset usage leads to more precise billing, reducing disputes and enhancing customer relations.

Easy Access for Employees: Employees can easily locate and access the assets they need, enhancing productivity.

Reduced Time Wastage: Minimizes the time spent by employees in searching for assets, allowing them to focus on core activities.

Seamless Integration: BLE location data can be integrated with existing enterprise resource planning (ERP) and asset management systems via our API, enhancing data cohesiveness.

Mixed Fleet View: Achieve a single pane of glass for all your assets from vehicles to equipment, tools, trailers and much more.

Energy Efficiency: BLE technology is known for its low energy consumption, aligning with sustainability goals.

The Benefits

Implementing Bluetooth beacon-based asset tracking provides numerous benefits:

Improved Asset Utilization

Ensure assets are efficiently used and reduce underutilization by knowing the exact location and status of each asset.

Enhanced Visibility

Gain real-time visibility of asset locations across large industrial and logistical environments.

Reduced Loss and Theft

Minimize the risk of asset loss or theft with continuous tracking and alerts for unauthorized movements.

Streamlined Inventory Management

Automate inventory processes, reducing manual effort and minimizing errors.

Increased Operational Efficiency

Save time and resources by quickly locating assets and improving workflow efficiency.

Better Maintenance Management

Ensure timely maintenance and servicing of assets, reducing downtime and extending asset lifespan.

Data-Driven Decision Making

Leverage detailed analytics and reports to make informed decisions on asset management and allocation.

Blackhawk’s Bluetooth Solution vs. Consumer-grade Solutions

How does Blackhawk Bluetooth differ from consumer-grade solutions like Tile, Apple AirTag, and Samsung SmartTag? Blackhawk Bluetooth PULS – Proximity Ubication Logistics Sensor – provides an industrial, long-life, durable and low TCO solution to asset tracking and management. It provides a superior, industrial-grade solution to consumer-grade offerings:

Fit-for-Purpose Design

Our solution is engineered for commercial use, providing robust tracking and management features for business assets. Consumer-grade solutions like AirTags are designed for personal items and lack the necessary functionality for enterprise asset management, such as motion sensors, real-time tracking, location history, and scalable administration tools.

Scalability and Administration

Blackhawk allows for the management of a large number of tags without a maximum limit, making it suitable for businesses with extensive asset inventories. Consumer solutions have scalability limits—Apple’s AirTag allows only 16 tags per Apple ID, and Samsung SmartTag has a limit of 200 tags, which is restrictive for commercial applications.

Security and Privacy

Our Bluetooth PULS solution is tailored for securing business assets without alerting unauthorized users of its presence, which is a concern with consumer-grade solutions like AirTags, where built-in privacy features may compromize the ability to track stolen property discreetly.

Battery Life and Maintenance

Blackhawk tags are designed with long battery life to minimize maintenance. In contrast, consumer solutions typically offer a battery life of up to one year, which can be significantly less depending on usage, leading to more frequent maintenance intervals.

Range and Coverage

While our solution offers a comprehensive tracking network, consumer tags rely solely on the proximity to individual smartphones with the corresponding app, which can be limited in commercial use cases. Our solution incorporates mobile apps, as well as a multitude of dedicated BLE gateways across a network of partners, providing 24/7/365 expanded range coverage.

Who Benefits

A Bluetooth beacon-based asset tracking system benefits various business functions and departments:

Operations Teams

Improve operational efficiency by ensuring quick and easy access to assets when needed.

Inventory and Asset Managers

Gain better control over inventory processes and ensure accurate tracking of all assets. Enhance security with real-time alerts and notifications for unauthorized asset movements.

Maintenance Teams

Keep track of assets that require maintenance and ensure assets are serviced on time, reducing unexpected downtime.

Finance Departments

Achieve cost savings through better asset utilization, reduced losses, fleet right-sizing and optimized resource allocation and distribution.

Use Cases

Real-world applications of how we solve large scale asset management with Bluetooth beacons:

Logistical Cages (NZ)
Wheelchair Tracking (AU)

Share This Resource, Choose Your Platform!

Talk to us about your industrial asset tracking goals and allow Blackhawk to show your business how you can achieve real transformation.